In-situ fabrication of Ti-TiCx metal matrix composite by laser powder bed fusion with enhanced elastic modulus and superior ductility

dc.contributor.authorBernard, Gaëtan
dc.contributor.authorPejchal, Vaclav
dc.contributor.authorSereda, Olha
dc.contributor.authorLogé, Roland E.
dc.date.accessioned2025-04-03T07:08:13Z
dc.date.available2025-04-03T07:08:13Z
dc.date.issued2024-11-27
dc.description.abstractThe production of high stiffness Ti-based Metal Matrix Composites (Ti-MMCs) displaying significant ductility is extremely challenging due to the high reinforcement content required. This study outlines the production process of stiffness-driven Ti-TiC MMCs displaying a remarkable ductility. The process consists in powder Mechanical Blending, Laser Powder Bed Fusion (LPBF), and a heat treatment. A TiC fraction of more than 20 vol% was formed in-situ through the reaction of titanium with carbon during the LPBF process. The as-built sub-stoichiometric TiC dendrites are converted in equiaxed TiC grains during the heat treatment. The TiC C/Ti ratio was found to be close to 0.5 in as-built conditions, and 0.7 in heat treated conditions, resulting in an effective reinforcement content nearly twice the one expected for stoichiometric TiC, leading to stronger reinforcement. The mechanical analysis revealed a Young’s modulus of up to 149 GPa and total elongations of up to 2.8 %. The former represents a 27 % improvement compared to commercially pure Titanium and the latter exceeds by 115 % reported values for LPBF Ti-MMCs with similar Young’s modulus. It is enabled by the in-situ formation of defect-free TiC reinforcements during the LPBF process combined with their globularisation through heat treatment.
dc.description.sponsorshipThis research was partially funded by European Space Agency, grant number 4000132091/20/NL/MH/ac.
dc.identifier.citationMaterials & Design, Volume 248, 113499
dc.identifier.doihttps://doi.org/10.1016/j.matdes.2024.113499
dc.identifier.issn0264-1275
dc.identifier.urihttps://hdl.handle.net/20.500.12839/1653
dc.identifier.urlhttps://www.sciencedirect.com/science/article/pii/S0264127524008748
dc.rightsCC0 1.0 Universal*
dc.rights.urihttp://creativecommons.org/publicdomain/zero/1.0/*
dc.titleIn-situ fabrication of Ti-TiCx metal matrix composite by laser powder bed fusion with enhanced elastic modulus and superior ductility
dc.typeJournal Article
dc.type.csemdivisionsBU-T
dc.type.csemresearchareasAdditive Manufacturing
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